Application of DWS sorting equipment in American grain enterprises
2025-03-26
Project Background
The customer is a grain processing company based in the United States, primarily engaged in the production, packaging and distribution of cereals. With the increasing variety of products and the growth of demand, companies are facing increasingly complex warehousing and logistics challenges. Traditional manual sorting and manual weighing systems have been unable to meet the needs of high efficiency and accuracy, resulting in low sorting efficiency, high error rate and chaotic warehouse management. Customer's dilemma:
Customer Pain Points
1. Inefficient sorting process: Due to the wide variety of cereal products, traditional manual sorting is not only inefficient, but also prone to classification errors, especially in mass production and peak orders, the sorting speed can not keep up with demand, resulting in shipment delays.
2. High error rate: errors are easy to occur in manual weighing and sorting, especially for grains with different packaging specifications, and the error rate is high, which directly affects customer satisfaction and brand reputation.
3. Waste of resources: insufficient utilization of warehouse space, while manual sorting requires a lot of human resources, resulting in high labor costs.
Customer Pain Points
To meet our customers' challenges, we offer automated sorting equipment based on DWS (Size, Weight, Scan) technology. The system combines intelligent scanning, automatic weighing, dimensional measurement and automatic sorting to quickly and accurately sort different types of grains in different packages and automatically deliver them to the designated location. When each package passes through the equipment, the system will automatically identify and record its size and weight information to ensure the accuracy of sorting.
1. Improved sorting efficiency: The DWS sorting equipment increases the sorting speed by about 50%, and can maintain an efficient sorting process during peak times, greatly reducing shipment delays.
2. Improved accuracy: By automating weighing and dimensional measurement, the system ensures the accuracy of each package and reduces the manual error rate, resulting in an error rate reduction of about 70%.
3. Cost saving and space optimization: The automation system reduces the dependence on labor, reduces labor costs, and improves the utilization rate of warehouse space, so that the warehouse can accommodate more inventory.
Project Outcomes
By introducing DWS sorting equipment, the cereal company effectively solved the problems of low efficiency, high error rate and rising cost of traditional sorting methods, and greatly improved the accuracy and efficiency of sorting.
Summarize
Automated systems also help customers optimize warehouse management, reduce labor costs, and improve customer satisfaction, driving operational efficiency and competitiveness.
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